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asia - pacific +86 755 298 85888 europe, middle east +353 61 225 977 north america +1 866 513 2839 ? 201 5 bel power solutions, inc. bcd.00034_ag the pfe1100 - 12 - 054xd is an 1100 watt dc to dc power supply that converts dc input into a main output of 12 vdc for powering intermediate bus architectures (iba) in high performance and reliability servers, routers, and network switches. the pfe1100 - 12 - 054 xd meets international safety standards and displays the ce - mark for the european low voltage directive (lvd). ? best - in - class, 80 plus certified platinum efficiency ? best - in - class, platinum level efficiency ? wide input voltage r ange: 40 C 72 vdc ? always - on 16.5 w programmable standby output (3.3/5 v) ? hot - plug capable ? parallel operation with active digital current sharing ? high density design: 25.6 w/in 3 ? small form factor: 54.5 x 40.0 x 321.5 mm ? i 2 c communication interface for contr ol, programming and monitoring with psmi and pmbus? protocol ? overtemperature, output overvoltage and overcurrent protection ? 256 bytes of eeprom for user information ? 2 status leds: in ok and out ok with fault signaling ? high performance servers ? routers ? switches
2 tech.support@psbel.com product family power level dash v1 output dash width input pfe front - ends 1100 w 12 v 54 mm n: normal air flow r: reverse air flow s: screw type input connector / normal air flow t: sc rew type input connector / reverse air flow d: dc general condition: t a = 0 45c unless otherwise specified. v i nom nominal input voltage 53 vdc v i input voltage ranges nor mal operating ( v i min to v i max ) 40 72 vdc i i max max input current 33 a rms i i p inrush current limitation v i min to v i max 60 a p v i on turn - on input voltage 1 ramping up 42 45 vdc v i off turn - off input voltage 1 ramping down 37 40 vdc efficie ncy without fan v i nom , 0.1 ? i x nom , v x nom , t a = 25 c 89.3 % v i nom , 0.2 ? i x nom , v x nom , t a = 25 c 93.5 v i nom , 0.5 ? i x nom , v x nom , t a = 25 c 95 v i nom , i x nom , v x nom , t a = 25 c 92.9 t hold hold - up time v 1 > 10.8 v, v sb within regu lation, v i = 53 vdc, p x nom 5 ms figure 1 . efficiency 1 the front - end is provided with a minimum hysteresis of 3 v during turn - on and turn - off within the ranges. 87 88 89 90 91 92 93 94 95 96 0 10 20 30 40 50 60 70 80 90 100 po [% nom] efficiency [%] vi = 40vdc, fan external vi = 53vdc, fan external vi = 72vdc, fan external platinum
3 tech.support@psbel.com general condition: t a = 0 45c unless otherwise specified. main output v 1 v 1 nom nominal o utput voltage 0.5 ? i 1 nom , t amb = 25 c 12.0 vdc v 1 set output setpoint accuracy - 0.5 +0.5 % v 1 nom d v 1 tot total regulation v i min to v i max , 0 to 100% i 1 nom , t a min to t a max - 1 +1 % v 1 nom p 1 nom nominal output power v 1 = 12 vdc 1080 w i 1 nom nominal output c urrent v 1 = 12 vdc 90.0 adc v 1 pp output ripple voltage v 1 nom , i 1 nom , 20 mhz bw, 10nf/16v/x7r/1210 + 10uf/16v at v 1 150 mvpp d v 1 load load regulation v i = v i nom , 0 - 100 % i 1 nom 80 mv d v 1 line line regulation v i =v i min v i max 10 mv i 1 max current limitation 95 105 adc d i share current sharing deviation from i 1 tot / n, i 1 > 10% - 3 +3 a d v dyn dynamic load regulation i 1 = 50% i 1 nom , i 1 = 5 100% i 1 nom , d i 1 /d t = 1 a/ s, recovery within 1% of v 1 nom - 0.6 0.6 v t rec recovery time 1 ms t ac v1 start - up time from dc v 1 = 10.8 vdc 2 sec t v1 rise rise time v 1 = 1090% v 1 nom 1 10 ms c load capacitive loading t a = 25 c 10 000 f standby output v sb v sb nom nominal output voltage 0.5 ? i sb nom , t amb = 25 c vsb_sel = 1 3.3 vdc vsb_sel = 0 5.0 vdc v sb set output setpoint accuracy vsb_sel = 0 / 1 - 0.5 +0.5 % v 1 nom dv sb tot total regulation v i min to v i max , 0 to 100% i sb nom , t a min to t a max - 2 +2 % v sbnom p sb nom nominal output power vsb_sel = 0 / 1 16.5 w i sb nom nominal output current v sb = 3.3 vdc 5 adc v sb = 5.0 vdc 3.3 adc v sb pp output ripple voltage v sb nom , i sb nom , 20 mhz bw, 10nf /16v/x7r/1210 + 10uf/16v at v sb 100 mvpp d v sb droop 0 - 100 % i sb nom vsb_sel = 1 67 mv vsb_sel = 0 44 mv i sb max current limitation vsb_sel = 1 5.25 6 adc vsb_sel = 0 3.45 4.3 adc d v sb dyn dynamic load regulation i sb = 50% i sb nom , i sb = 5 100% i sb nom , d i o /d t = 0.5 a/ s, recovery within 1% of v 1 nom - 3 3 % v sbnom t rec recovery time 250 s t ac vsb start - up time from dc input v sb = 90% v sb nom 2 sec t vsb rise rise time v sb = 1090% v sb nom 4 10 ms c load capacitive loading t amb = 25 c 10000 f
4 tech.support@psbel.com in led (input ok) dc line within range solid green dc line uv condition off redundant operation - psu1 operating and psu2 has input power removed solid yellow (psu2) 1) out led 2 ) (output ok) pson high blinking yellow (1:1) hot - standby mode blinking yellow/green (1:2) v 1 or v sb out of regulation solid yellow over temperature shutdown output over voltage shutdown ( v 1 or v s b ) output over current shutdown ( v 1 or v sb ) fan error (>15%) over temperature warning blinking yellow/green (2:1) minor fan regulation error (>5%, <15%) blinking yellow/green (1:1) redundant operation - psu1 operating and psu2 has input power remo ved off (psu2) 1) the leds will be on till input power from psu1 is removed. 2) the order of the criteria in the table corresponds to the testing precedence in the controller. table 1 . led status the front - end has 2 front leds s howing the status of the supply. led number one is green and indicates dc power is on or off, while led number two is bi - colored: green and yellow, and indicates dc power presence or fault situations. for the position of the leds see figure 5. 4.1 front leds 4.2 graphical user interface the bel power solutions provides with its i 2 c utility a windows? xp/vista/win7 compatible graphical user interface allowing the programming and monitoring of the pfe1100 - 12 - 05 4xd front - end. the utility can be downloaded on www.belpowers olutions.com and supports both the psmi and pmbus? protocols. the gui allows automatic discovery of the units connected to the communication bus and will show them in the navigation tree. in the monitoring view the power supply can be controlled and monito red. if the gui is used in conjunction with the pfe1100 - 12 - 054x d evaluation kit it is also possible to control the pson pin(s) of the power supply. further there is a button to disable the internal fan for approximately 5 seconds (not implemented yet). thi s allows the user to take input power measurements without fan consumptions to check efficiency compliance to the climate saver computing platinum specification.
5 tech.support@psbel.com figure 2 . i 2 c bus to uc (graphical user interface) the monitoring screen also allows t o enable the hot - standby mode on the power supply. the mode status is monitored and by changing the load current it can be monitored when the power supply is being disabled for further energy savings. this obviously requires 2 power supplies being operated as a redundant system (like the evaluation kit). note: the user of the gui needs to ensure that only one of the power supplies have the hot - standby mode enabled.
6 tech.support@psbel.com esd contact discharge iec / en 61000 - 4 - 2, 8 kv, 25+25 discharges per test point (metallic case, leds, connector body) b esd air discharge iec / en 61000 - 4 - 2, 15 kv, 25+25 discha rges per test point (non - metallic user accessible surfaces) b radiated electromagnetic field iec / en 61000 - 4 - 3, 10 v/m, 1 khz/80% amplitude modulation, 1 s pulse modulation, 10 khz2 ghz a burst iec / en 61000 - 4 - 4, level 3 input dc port 1 kv, 1 minute dc port 0.5 kv, 1 minute b surge iec / en 61000 - 4 - 5 line to earth: 1 kv line to line: 0.5 kv a rf conducted immunity iec/en 61000 - 4 - 6, level 3, 10 vrms, cw, 0.1 80 mhz a conducted emission en5 5022 / cispr 22: 0.15 30 mhz, qp and avg, i = 53 vdc, p x nom class a 6 db margin en55022 / cispr 22: 0.15 30 mhz, qp and avg, i = 53 vdc, p x nom class a 6 db margin radiated emission en55022 / cispr 22: 30 mh z 1 ghz, qp, i = 53 vdc, p x nom class a 6 db margin en55022 / cispr 22: 30 mhz 1 ghz, qp, i = 53 vdc, p x nom class a 6 db margin acoustical noise sound power statistical declaration (iso 9296, iso 7779, is9295) @ 50% load 62 dba t a ambient temperature v i min to v i max , i 1 nom , i sb nom 0 +45 c t aext extended temp. range derated output +45 +65 c v i min to v i max / i 1 < 77a, i sb nom +55 c v i min to v i max / i 1 < 35a, i sb nom +65 c t s storage temperature non - operational - 20 +70 c n a audible noise sound power @ v i nom , 50% i o nom , t a = 25c 62 dba dimensions width 54.5 mm height 40.0 depth 321.5 m weight 1.12 k g 5.1 immunity note: most of the immunity requirements are derived from en 55024:1998/a2:2003. 5.2 emission
7 tech.support@psbel.com note: tolerance (unless otherwise stated): 0 - 30 mm: +/ - 0.2 mm; 30 - 120 mm: +/ - 0.4 mm; 120 - 400 mm: +/ - 0.6 mm note s : a 3d step file of the power supply casing is available on request. unlatching the supply is performed by pulling the gr een trigger in the handle figure 3 . side view 1 figure 4 . top view figure 5 . side view 2 figure 6 . f ront view (pfe1100 - 12 - 054nd/rd ) air flow direction: pfe1100 - 12 - 054nd /sd air flow directio n: pfe1100 - 12 - 054rd / td dc input ok led output ok led all rights strictly reserved. reproducti o n or issue to third parties in any form is not permitted without writ ten authorit y from po wer-one. d r a w in g n o . tit l e m a t e ria l fi ni s h di m . i n m m r e visi o n modifie d mech. eng. a pproved elec. e ng. app roved mfg. ap proved a3 >120-4 00: 0. 2 t o l e r a n c e s u n l e s s o t h e r w is e st a t e d : 0.5-30: 0.1 >30-12 0: 0.1 5 s u p e rs e d e s: 3 / 4 www.p ower-o ne.com issued s c a l e s iz e s h e e t wh 2009-0 9-17 wh 2010-0 3-24 - - - - - - snp fa m i ly prod uct g a sn p 1 1 0 0 -1 2 g _ ga 0 0 4 a l l m ate r i a l s used, and fini shed pro d uct, must m eet t h e requir ements of the curr ent r o h s dire cti v e 20 02 / 95 /ec. f or add i t i onal i n f orm at i on u s e oth er data f i l e s , o r a sk . 40 0 .3 54.5 0 .4 1 98 321. 5 0 .4 25 2.4 34.6 14 0.6 13.4 9.5 80 40 12.2 5 4.4 8 0.6 8.75 all rights strictly reserved. reproducti o n or issue to third parties in any form is not permitted without writ ten authorit y from po wer-one. d r a w in g n o . tit l e m a t e ria l fi ni s h di m . i n m m r e visi o n modifie d mech. eng. a pproved elec. e ng. app roved mfg. ap proved a3 >120-4 00: 0. 2 t o l e r a n c e s u n l e s s o t h e r w is e st a t e d : 0.5-30: 0.1 >30-12 0: 0.1 5 s u p e rs e d e s: 3 / 4 www.p ower-o ne.com issued s c a l e s iz e s h e e t wh 2009-0 9-17 wh 2010-0 3-24 - - - - - - snp fa m i ly prod uct g a sn p 1 1 0 0 -1 2 g _ ga 0 0 4 a l l m ate r i a l s used, and fini shed pro d uct, must m eet t h e requir ements of the curr ent r o h s dire cti v e 20 02 / 95 /ec. f or add i t i onal i n f orm at i on u s e oth er data f i l e s , o r a sk . 40 0 .3 54.5 0 .4 1 98 321. 5 0 .4 25 2.4 34.6 14 0.6 13.4 9.5 80 40 12.2 5 4.4 8 0.6 8.75 all rights strictly reserved. reproducti o n or issue to third parties in any form is not permitted without writ ten authorit y from po wer-one. d r a w in g n o . tit l e m a t e ria l fi ni s h di m . i n m m r e visi o n modifie d mech. eng. a pproved elec. e ng. app roved mfg. ap proved a3 >120-4 00: 0. 2 t o l e r a n c e s u n l e s s o t h e r w is e st a t e d : 0.5-30: 0.1 >30-12 0: 0.1 5 s u p e rs e d e s: 3 / 4 www.p ower-o ne.com issued s c a l e s iz e s h e e t wh 2009-0 9-17 wh 2010-0 3-24 - - - - - - snp fa m i ly prod uct g a sn p 1 1 0 0 -1 2 g _ ga 0 0 4 a l l m ate r i a l s used, and fini shed pro d uct, must m eet t h e requir ements of the curr ent r o h s dire cti v e 20 02 / 95 /ec. f or add i t i onal i n f orm at i on u s e oth er data f i l e s , o r a sk . 40 0 .3 54.5 0 .4 1 98 321. 5 0 .4 25 2.4 34.6 14 0.6 13.4 9.5 80 40 12.2 5 4.4 8 0.6 8.75
8 tech.support@psbel.com 8.1 input connector input 1 vin+ input positive 2 vin - input negative 3 pe ground unit: china aviation (johnon optronic) p/n dp5zjw0300 - 001 counter part : china aviation (johnon optronic) p/n dp5tjy0300 - 001 (provided) 8.2 output connector unit: tyco electronics p/n 2 - 1926736 - 3 counter part: tyco electronics p/n 2 - 1926733 - 5 note: column 5 is lagging (short pins) 1 2 3
9 tech.support@psbel.com output 6, 7, 8, 9, 10 v1 +12 vdc main output 1, 2, 3, 4, 5 pgnd power ground ( return) control pins a1 vsb standby positive output (+3.3/5 v) b1 vsb standby positive output (+3.3/5 v) c1 vsb standby positive output (+3.3/5 v) d1 vsb standby positive output (+3.3/5 v) e1 vsb standby positive output (+3.3/5 v) a2 sgnd signal gro und (return) b2 sgnd signal ground (return) c2 hotstandbyen hot standby enable signal d2 vsb_sense_r standby output negative sense e2 vsb_sense standby output positive sense a3 aps i 2 c address and protocol selection (select by a pull down resistor) b 3 nc reserved c3 sda i 2 c data signal line d3 v1_sense_r main output negative sense e3 v1_sense main output positive sense a4 scl i 2 c clock signal line b4 pson power supply on input (connect to a2/b2 to turn unit on) c4 smb_alert smb alert signal outp ut d4 nc reserved e4 inok dc input ok signal a5 pskill power supply kill (lagging pin) b5 ishare current share bus (lagging pin) c5 pwok power ok signal output (lagging pin) d5 vsb_sel standby voltage selection (lagging pin) e5 present_l power suppl y present (lagging pin) table 2 . p in description
10 tech.support@psbel.com 8.3 input connector modification - models pfe1100 - 12 - 054sd/td figure 7 . front view (pfe1100 - 12 - 054sd/td) unit: mf: dinkle; p/n: dt - 66 - b11w - 03 counter part: w ire with lugs: 18 - 8awg (wire range); lugs for m4 screws note: column 5 is lagging (short pins) figure 8 . side view (pfe1100 - 12 - 054sd/td figure 9 . top view (pfe1100 - 12 - 054sd/td)
11 tech.support@psbel.com i 2 c utility windows xp/vista/7 compatible gui to program, control and monitor pfe front - ends (and other i 2 c units) n/a belpowersolutions.com usb to i 2 c converter master i 2 c device to program, con trol and monitor i 2 c units in conjunction with the i 2 c utility zm - 00056 bel power solutions dual connector board connector board to operate 2 pfe units in parallel. includes an on - board usb to i 2 c converter (use i 2 c utility as desktop software) snp - op - b oard - 01 bel power solutions cable harness with mating input connector china aviation , pn: dp5tjy0300 - 0 01 , 2.44m length, 10awg wire with 10mm stripping at the end, encased with braided sleeving zlh.00742 bel power solutions female pin connector terminal spare mating connectors zes.00046 bel power solutions f igure 10 . front and rear view (pfe1100 - 12 - 054sd/td)
12 tech.support@psbel.com name supplier part nu mber terminal crimping machine jonhon optronic thb terminal crimping machine crimping mould jonhon optronic 12a - 01 crimping tools jonhon optronic yjd - dp5 crimping tools yjd - dp5 including 4 parts: 4u - a5881 - 1, 4u - a5881 - 2, 4d - a5881 - 1, 4d - a5881 - 2. ( see picture 1) table 1. a set of machine recommended 10.1 socket crimping operation instruc tion (dp5tjy0300 - 001) i. crimping tools and machine preparation machine needed before crimping terminal crimping machine, crimping mould, crimping tools, wire strippers, utility knife and wrench. notes: 1.crimping tool need to install onto crimping mould, and crimping mould need to fix onto crimping machine. 2. two factors must be c onsidered during the design of crimping mould: a: must meet dimensions of tools installation. b: easy to install in machine and be in machine effective itinerary ii. crimping machine and tools installation crimping mould and crimping tools must be installed well before crimping. install requirements: 1. up tools 4u - a5881 - 1 and 4u - a5881 - 2 need install in dynamic mould. down tools 4d - a5881 - 1 and 4d - a5881 - 2 need install in static mould. (see picture 2) 2. 4 pieces crimping tools can divieded into 2 pairs: 4u - a5881 - 1 mated with 4d - a5881 - 1, which is crimping cab le jacket. 4u - a5881 - 2 match 4d - a5881 - 2, which is crimping cable core. 3. up tool 4u - a5881 - 1 has u - shaped hole. customer can adjust the install position according to wire thickness, which to make sure the wire jacket and core will be crimping tightly. tool 4d - a5881 - 1 need to install outside of crimping mould, in order to adjust tool 4u - a5881 - 1. (reference at picture 2) picture 1. yjd - dp5 ( 4 pieces crimping tools)
13 tech.support@psbel.com picture 2. tools installation iii. crimping 1. wire cutting : cutting wire with required length, and the wire can be used 8awg american standard wire or other 8mm2 wire. 2. wire stripping : stripping the wire jacket 81mm with wire strippers, and cutting the jacket straight with utility knife. the wire should be at the set of bundles after stripping, shown as picture 3. picture 3. the wire stripped picture 4. wire and terminal before crimping 3. crimping : placing the wire and the terminal shown as picture 4, and placing them into the gap between up tool and down tool shown as picture 5.
14 tech.support@psbel.com picture 5. posit io n before crimping picture 6. positon after crimped 4. start the terminal crimping machine, and crimping closed shown as picture 6. 5. test after crimping a) appearance inspection: the crimped position should be smooth and firm. (reference see picture 7 pic ture 7. if the severe deformat ion after crimping, we need to a djust the machine knob to adjust the crimping mould and distance between up tool and down tool, which to ensure the crimp the wire correctly and beautifully. meanwhile, we need to avoid too much crimping strength so as to short the tools life, or even to damage the tools. b) pulling - out force test : when the first batch after a terminal crimping, crimp pull out force should be inspected test method : fixed the terminal and non - crimped wire onto ends of tension meter , and then gradually increase the tension until the wire is pulled and separated from the termina l, and read the tension meter reading is to pull off the greatest force. qualification criterion : when the pull - out force meet the requirements of table 2, and then can show pull - out force is qualified. failure treatment : when the pul l - out force failed, we need to a djust the machine knob to adjust the crimping mould and distance between up tool and down tool, and then re - crimp until the test qualified. after that, we can make mass production.
15 tech.support@psbel.com cable size core cross - sectional area pull - out force 8awg 8.5mm 2 950n 10awg 5.5mm 2 650n table 2. pull - out force table n ote: mid - value clustering method will be used if core cross - sectional area is not in the range of t able 2 iv. treatment after crimping crimping tools, crimping mould should be removed from crimping machine and properly kept after crimping work. 10.2 input connector datasheet (dp5zjw0300 - 001/dp5tjy0300 - 001) ? material code ? part name dp5zjw0300 - 001 3pin pcb receptacle, dp5tjy0300 - 001 3 pin crimp plug ? part number receptacle (fix connector) dp5zjw0300 - 001 plug (moving connector) dp5tjy0300 - 001 ? information of environment protection: compliant with rohs ? technical parameter mated ? electrical o current rating: 40a at 55 (accord with ul1977) o withstanding voltage: 1500v o insulation resistance 500m (normal temperature); 100m (damp heat) o hot plug function: can meet the over load requirement of ul1977 ? mechanical characteristics o terminal type: receptacle pcb, plug crimp o service life: 250 cycles ? material and surface treatment o contact material sockets: copper alloy; pins : copper surface treatment 0.2 0.6 m gol d plated over 1.27 m nickel (or 5um silver, up to customer requirement) o housing material & processing material : glass fiber strengthened flameless pet ul94v - 0 color: black processing method: plastic injection ? operating environment o range of temperatu re - 55 125 o humidity: 93% at 40 o shock acceleration 490m/s2 o vibration: 10hz 2000hz, acceleration: 98m/s2 ? dimensions of product o dimension
16 tech.support@psbel.com nuclear and medical applications - products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. technical revisions - the appearance of products, including safety agency certifications pictured on labels, may cha nge depending on the date manufactured. specifications are subject to change without notice. picture 8. receptacle: dp5zjw0300 - 001

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